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    conveyor systems

    How Overhead & Floor Conveyors Help Automotive Production

    conveyor systems

     

    To meet your production targets conveyor systems are highly important. Overhead and floor conveyors increase productivity, support steady workflow, and maximise your workspace. They are required in automotive production lines as they help avoid using manual labour. Therefore, they help maximise work efficiency.

    Let’s have a look at what types of overhead and floor conveyors can be helpful in the automotive industry.

     

     

    Overhead Conveyors

     

    The advantage of these conveyors is that they allow components to be safely carried above the working area.

    Using overhead conveyors, you’ll save and make full use of available space as workstations can be placed above one another. Therefore, it’s a great option for smaller workspaces. In addition, overhead conveyors can significantly speed up production time as components will be moved over shorter distances.

    The types of overhead conveyors used in automotive production are following:

     

     

    Closed Track Power and Free Conveyors

     

    Closed track power and free conveyors have the chain and drive wheels in the steel track. They are a marvellous choice for those requiring space as they can be used in an inverted position. So, you can safely move your components from one place to another regardless of the track looping 180 degrees.  They won’t flip over.

    Close-track conveyors are perfect for spray booths as they offer overspray protection to the moving parts. The paint dries without chipping off and damaging other paintworks.

    The power and free system means that you can stop any individual item while others still moving along the track which is, admittedly, extremely handy.

     

     

    Open Track Monorail or I-beam conveyors

     

    Open track monorail or I-beam conveyor systems are cost-effective. They neither allow inverted transportations of the components nor power and free operation, but they can’t be more suitable for moving heavier parts or even items like complete vehicles.

     

     

    Twin Trolley System Conveyor

     

    The twin trolley conveyor can use both open and closed track systems as it runs on two synchronised tracks. It’s more versatile and easier to upgrade if needed.

     

     

    Vertical Adjusting Conveyor

     

    Vertical adjusting conveyor works with single or monorail systems. It can be adjusted to different heights, so it eliminates more manual work of climbing to different levels.

     

     

     

    Floor Conveyor Systems

     

    Same as overhead conveyors floor conveyor systems help save lots of time and floor space. Instead of moving a vehicle by a forklift, it can be easily loaded on a floor conveyor. Here are some types of floor conveyors:

     

     

     

    Belt Conveyor System

     

    The Belt conveyor system uses a single belt travelling in a continuous loop. It provides excellent stability for precision work on a moving component.

     

     

    Slat Conveyor System

     

    The Slat conveyor system consists of two chain or belt-driven rails with slats placed across them. This delivers increased versatility and chain-driven slats can move through wet areas like dipping troughs and heated areas like paint baking ovens.

     

     

    Skillet System

     

    A Skillet system is to go for if you need a moving working station where both the vehicle and the technician can be on a belt conveyor. It can be adjusted to different heights to perform tasks in different areas of the vehicle.

     

     

     

    Thus, there are plenty of overhead and floor conveyor systems to choose from to make your work process as efficient as possible. This versatility enables us to create a custom-designed system of conveyors depending on the workplace’s needs and requirements.

    To find out more about conveyor systems, contact us to get the best expertise and service to meet your needs.

     

    Growth Expected Material Handling Equipment

    Gravity Rollers or Powered Roller Conveyors. Which to Choose?

    What Are The Most Common Types of Industrial Conveyors

    Roller conveyors mean a series of rollers within a frame modelled to the required size to avoid manual work such as heavy load lifting or repetitive lifting & carrying as they can cause injuries. In this article, we’ll talk about two main types of roller conveyors: gravity rollers and powered roller conveyors.

     

    Gravity Roller Conveyors

     

    Gravity Roller Conveyors are a great option for any industry because they are the most economical method of moving unit loads around. Products roll under gravity by pushing along or with the help of a decline. So, there is no need for a drive motor to supply the motive power.

    Gravity Roller Conveyors are usually positioned on a slight decline angle. Therefore, gravity assists in moving products for short or long distances to their destination.

     

    Benefits of Gravity Roller Conveyors

     

    • They hardly require any maintenance as their functions are very simple
    • Gravity Roller Conveyors can be easily fixed or replaced without big financial spends
    • They have a versatile design and can be reconstructed according to your parameters
    • Gravity Roller Conveyors come in different materials
    • They don’t require power, so they are environmentally friendly and don’t make a noise

     

     

    Powered Roller Conveyors

     

    Powered Roller Conveyors are an excellent choice if you need controlled speed to transport products without any human assistance. This type of conveyor also works best for long distances.

    They include a few different kinds based on the products, applications, and principles of the entire conveyor system. They perfectly cope with very heavy weights and deliver packages to their destinations in no time.

     

    Benefits of Powered Roller Conveyors

     

    • They help warehouse work & processes proceed quicker
    • Easy to control so there is less risk for damage or injury
    • They can be easily matched with other conveyors for more efficiency
    • Powered Roller Conveyors can be used to sort products into destination lanes through barcodes or other scanners
    • They have different work functions and can be programmed to route different products

     

    Gravity rollers and powered roller conveyors are both great types of roller conveyors. Both are highly functional and will be extremely helpful in the workplace. Contact us today and we’ll help you choose a roller conveyor that will meet your needs and help your business.

    A Guide On How To Use A Conveyor Safely

    Belt Conveyors

     

    Safety is crucial when it comes to working with a conveyor. Without training and guided practice, accidents and injuries can easily happen. However, you can avoid them by following these simple rules.

     

    6 Rules to Operate a Conveyor Safely

     

    Good Training

    Good training is always needed regardless of whether you are experienced or a novice. It’s extremely important to know how the conveyor works to avoid injuries to yourself and others. Even when you’re confident in your knowledge, it’s still a good idea to refresh your memory. Health and safety rules change all the time and it’s important to keep up to date with them.

    Moreover, you should be aware of what to do in case of an emergency.

     

    Wear Your Safety Kit

    Don’t forget to wear your safety kit anytime you’re working with a conveyor. Personal Protective Equipment (PPE) exists for a reason! For a direct conveyor task, it’s required to wear a hard hat, safety shoes, and ear defenders. Also, if you work with hazardous items make sure that you wear good-quality gloves. Long hair should be tucked up, and loose clothes and jewellery should be kept away from the track rollers.

     

    Don’t Overload The Conveyor

    Sometimes we all want to have our work completed quickly. However, it doesn’t mean that you should overload your conveyor. It may break and the recovery of it will take even more time. So, don’t hurry. Nor load a stopped conveyor. When the conveyor starts working again and it’s overloaded, it can get overheated and become jammed.

     

    Know The Nip Points

    A nip point is a point where two or more rolling parts of a conveyor move toward each other or where one rolling part meets a stationary part. It can easily draw in clothing, tools, fingers or limbs, depending on the power and speed of the conveyor. Therefore, you should be aware of any of them.

     

    Keep It Clean

    Keeping your space and equipment clean is significant for safety as well. It’ll help prevent injuries and prolong your conveyor life.

     

    Give It Another Check

    Schedule routine checks to ensure that your conveyor works correctly and properly. Use a qualified engineers’ service to make sure that nothing is missed.

     

    If you follow these rules, you will provide safety to your staff and yourself, and have a smooth, uninterrupted workflow and effectively operating conveyor.

     

     

    If you’re interested in buying a new conveyor system for your workplace, please contact us today.

     

    Powered Roller Conveyor

    When Did the First Conveyor Belt Appear?

    Powered Roller Conveyor

     

    The origin of conveyor belts goes far back in history. Since the world started manufacturing, they have been an undeniable part of industrial progress and success. In this article, we’ll discuss the reason for the appearance of conveyor belts and whose idea they were.

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    Main Types of Conveyor

    Benefits Of Adding Automation To Your Warehouse

    Main Types of Conveyor

    For many centuries factories didn’t have any automation. Even though it is widely accessible nowadays, there are still many modern warehouses that don’t use automation, instead preferring manual work to it. However, with the highly increased demand for products during the pandemic, many businesses have had to re-evaluate their needs.  Supply chain automation offers an incredible help in keeping up with competitors and satisfying customers with a quick and efficient service. Warehouse automation systems have become one of the main keys to success for many companies, and it can help yours today with Midland Handling Equipment Ltd!

    Here are some important benefits of including automated equipment and systems in your warehouse:

     

    Cost Saving

    Warehouse automation helps to save business costs. The installation of a conveyor system is a long-term investment which can lead to new levels of success, bringing the potential for expansion of a worksite and more potential customers.

     

    Health and Physical Safety of Employees

    Having conveyors installed means a significant reduction of work-related traumas and injuries. Automated solutions are created to lift heavy or awkwardly shaped goods decreasing correlated health risks. In addition, with the assistance of a conveyor system, warehouse employees spend much less time walking which minimises their physical fatigue.

     

    Higher Levels of Control

    The installation of a conveyor system saves warehouse employees’ time and energy to focus on their work accuracy.  Increased quality of work is followed by its efficiency in the long run. To be precise and accurate at work helps a business company to develop and profit.

     

    Adaptiveness

    Automated warehouse systems vary greatly to be suitable for a range of different industries and functions. They adapt to different sizes and weights which is one more advantage to consider their installation.

     

    If you are interested in adding automation to your warehouse, then don’t hesitate to get in touch with us now at Midland Handling Equipment Ltd! We have enjoyed almost four decades of successful business and are well known in the industry for our dedication and commitment.

    Is It Time For Some Conveyor TLC?

    Regular service and maintenance of your conveyor belts and equipment will save you in the long run. Breakdowns due to infrequent servicing and lack of spares can lead to down time and major disruption. By ensuring your equipment receives regular service and maintenance you are sure to save yourself a lot of hassle.

    If there is one thing our many years of experience here at Midland Handling Equipment Ltd have told us it is that even the most reliable and highest quality conveyors will eventually break down. Regular maintenance and servicing may be viewed by some as unnecessary, but the reduced output and capacity can cost a lot.

    powered conveyors
    Conveyor Servicing

    Planning Maintenance

    Here at MHEL we offer full installation, service and breakdown cover for our customers. To ensure your conveyor system is running at full capacity and reduce unnecessary faults and damage, it is key that you regularly service the machine. Our trained engineers will ensure the machine is fully working and safe. If any issues are found, we are happy to quote to fix the fault for you. The majority of faults we find are able to be fixed on site and on the first visit. We also offer a ‘Service Contract’ giving you fixed service costs over the year (we would advise two services a year), priority breakdown response and 5% discount on spares.

    Spare Equipment

    Conveyor spares
    Conveyor Spares

    It is advisable for customers to carry some spare equipment in the event of breakdowns. We can send you a list of essential spares for your system. Our conveyors are also backed by our comprehensive spares stock, quick delivery and fast breakdown response time.

    Are you interested in acquiring a conveyor system for your workplace? Have you a system in place that requires servicing to ensure it continues to run smoothly in future? Or perhaps you wish to guard against future problems by acquiring some spare equipment for your system? If so, you have come to the right place. Contact the conveyor system experts here at MHEL for all your conveyor needs.

    Problems that will bring your conveyor to a halt

    Three Problems That Will Bring Your Conveyor To A Halt

    Problems that will bring your conveyor to a halt

    Material handling allows for a far more efficient transportation process of goods. Therefore the materials used in the transportation of goods are just as important as the goods themselves. Without the proper implementation of a good quality, robust and sturdy handling system there is the potential to slow down or even completely stop the process, causing multiple problems. Naturally, the materials used in conveyor systems will after a long period of time begin to show signs of wear and tear, with the potential to cause down time. Regardless of the type and uses of your conveyor, eventually it may encounter problems such as rust, corrosion, stiffness and a fall in the productivity of the machinery. So what are some of the problems that will bring your conveyor to a halt?

    Problems That Will Bring Your Conveyor To A Halt

    Mistracking

    Designating and ensuring a belt stays on a specific path is known as conveyor belt tracking, and this is crucial in maintaining the output of your system. When a belt moves from its true course this is known as mistracking. This can lead to problems such as belt and product damage, with the likely result being downtime. Ensure you keep your machinery in top condition to prevent this from occurring.

    Blockages

    The main purpose of your conveyor belt is to efficiently move products. When there are problems with the system, such as sharp ridges or rigid directional changes, there is the potential for blockages. This again can lead to downtime, seriously impacting your efficiency. Thorough maintenance and supervision of your system will prevent this problem from occurring.

    Seized Rollers

    Most conveyors use metallic elements such as steel which is often used in rollers. After a long period of use these have the potential to develop sharp edges. This poses a danger to both safe working conditions and the goods being transported. Similar to other problems, thorough maintenance and supervision will allow you to identify these problems early and rectify them before it has a significant impact upon efficient and output.

    Conveyor Maintenance

    Thorough surveillance and maintenance of your material handling systems means you can identify problems early and save yourself both money and a fall in output in the long run. If not there is always the potential to encounter problems such as mistracking, blockages and seized rollers. If you are experiencing any problems with your conveyor systems, contact the material handling experts today!

    How Do I Choose The Right Conveyor Belt

    How Do I Choose The Right Conveyor Belt?

    How Do I Choose The Right Conveyor BeltChoosing the right conveyor belt for your application can be of significant importance, and there are a number of factors that come into play that will determine which one is right for you. In this guide we look at some of the considerations to help give you a better idea on what to look for.

    A conveyor belt is used across many industry types from transportation, material handling, assembly lines (such as the production of cars), and distribution. One of the most popular and public places you can see conveyor belts in use is at airports. They help convey many types of materials from small such as grains, to large such as ship propellers. Over the years it has made moving materials much easier, and helped a smooth and constant flow.

    conveyor belt

    Selecting a Conveyor Belt for Your Application

    Conveyor Belt Material

    Let’s look at the conveyor belt from a material aspect to begin with. Did you know that conveyor belts come in various types of material? Your standard and most popular being rubber, but you can also get nylon, metal, polyester, and silicone conveyor belts.  Which should you get? This depends on what you need to use it for; if you are carrying across heavy goods then something such as steel would be a great belt. Foods or packaging, you could look at the silicone and polyethylene types of conveyor belt.  Generally rubber is chosen a lot because of its flexibility.

    Conveyor Belt Size

    Dimensions such as your length and width are a major factor depending on what you are looking to carry across the belt. This will also rule in and rule out some belt materials. Make sure the belt caters to the dimensions of what will be on it.

    Conveyor Belt Weighting

    Have you weighed the items that will be carried across the belt? Again this will rule out some belt types. Are you carrying something small and heavy, or something large and light? Or vice-versa. Some belts may warp, bend or fail if the item on top is too heavy for the belt you have.

    Conveyor Belt Incline or Decline

    Another overlooked factor is whether you need a decline or incline. Will you be carrying large items up a conveyor belt? If so you will need a conveyor belt material that has some grip, especially if your product is heavy. In some cases you may also need a stopper to keep things firmly in place. Another consideration you may want to put some thought in.

    Other Considerations

    Other considerations can include whether the product has sharp edges that may damage your conveyor belt, whether the item you are conveying is super-hot, or super-cold. The shape of the building you are looking at introducing your conveyor system to can also impact the system you require. Circular conveyors provide excellent flexibility and maximum use of space. These little overlooked elements all play a wider part in which conveyor belt is best for you.

    Still unsure on which belt is right for you? Just drop us a message or give us a call and we can help guide you through the process of selecting the right conveyor belt.

    What Are The Most Common Types of Industrial Conveyors

    What Are The Most Common Types of Industrial Conveyors?

    What Are The Most Common Types of Industrial Conveyors

    Whether it’s being used for in the production line for a car manufacturer, or to move bottles around a warehouse for capping, industrial conveyors come in a variety of different shapes and sizes and have all kinds of important uses.

    Generally as a rule of thumb you have floor mounted conveyors and then you have overhead conveyors to maximise floor space and to help move anything from packaging foods to wet spray painting around a warehouse.

    So to answer the question posed in the title of this article. These are the main types of conveyor that you will come across in a warehouse environment:

    Belt Conveyor

    A belt conveyor or conveyor belt as more commonly known is your main type of conveyor. It’s the simplest to use and essentially moves one object from one side of the belt to the other-side at a speed set by the user.

    Gravity Roller Conveyor

    Instead of a flat belt moving items from one side to another, gravity rollers are a set of rollers that are positioned either side of a conveyor to help objects from one end to another by themselves. To move by themselves the rollers need to be positioned at an angle.

    Chain Conveyor

    With the first two simple and most common conveyors covered we now look at the more intricate rollers, the first being a chain conveyor that is a slow moving conveyor. The chain conveyor is floor mounted and is used primarily for moving around heavy objects around such as engines, pallets and containers.  The chain has three contact points situated on each outer-side and down the middle of the conveyor.

    What Are The Most Common Types of Industrial Conveyors

    Slat Conveyors

    A slat conveyor is very similar in looks to your standard belt conveyor, just replacing the belt with slats. The slat conveyor is also essentially a two-strand chain conveyor with slats connected to the chain. They are ideal for loading and unloading high-temperature ovens, heavy products or dirty and arduous conditions.

    Overhead Conveyor

    The standard overhead conveyor is made up of chain that runs inside the track, to carry objects around a specific course. The overhead conveyor is usually ideal for painting and finishing, as the object can be hung and moved around to dry.

    Perfect for items that are long or tall in nature.

    Power and Free Conveyors

    Also in the overhead conveyor family is the power and free conveyor. It’s like a regular motorized overhead conveyor, except it has two tracks. In one track, the chain is continuously running. In the other track, the trolleys are moved along by the chain with pusher mechanisms. They can start, stop, buffer and re-sequence which makes them a very popular choice of overhead conveyor.

    Storage and Handling Equipment

    What Are The Types of Material Handling?

    What is Material Handling Equipment?

    Before we begin to look at the different types of material handling equipment, we thought it would be a good starting point to summarise what material handling is.

    Material handling equipment is a broad term that identifies a range of tools, storage units, vehicles and appliances. The equipment is usually found in numerous industry types, to aid in the transporting, storing, controlling, enumerating and the protection of products at any stage of the manufacturing process.

    There are 3 main types of material handling, which we have highlighted below.

    Storage and Handling Equipment

    When we talk of storage and handling equipment we often refer to shelves or racks onto which materials may be stacked in an orderly manner to await transportation or consumption. Usually, this equipment comes into play during down periods in production, or when materials aren’t being transported.

    Storage and Handling Equipment

    Types of Storage and Handling Equipment

    • Pallet racks, drive-through or drive-in racks, push-back racks, and sliding racks.
    • Stacking frames.
    • Shelves, bins and drawers.

    Engineering Systems

    Usually engineering systems are fully automated, compared to the non-automated systems of storage and handling. Shuttle systems are one of the more popular Engineering systems in place, and they work hand-in-hand with storage solutions. For example, the Automated Storage and Retrieval Systems includes many racks, shelves, and storage structures where shuttle systems can locate and retrieve specific products from an inventory. Typically you will see this system in play at the major Amazon warehouses where thousands of orders come in each day and product locating and retrieving is a pivotal part of a smooth flowing business.

    engineering-systems

    Types of Engineering Systems

    • Conveyor systems
    • Robotic delivery systems
    • Automatic Guided Vehicles (AGV)

    Bulk Material Handling Equipment

    Whether it’s liquid, mineral, food or other, the bulk material handling equipment process uses equipment that can cope with high demands and items in loose form. Typically conveyor belts such as bottle conveyors that have to deal with individual bottles on a large scale basis, is a prime example of how a bulk material handling system works.

    Bulk Material Handling Equipment

    Types of Bulk Material Handling Equipment

    • Conveyor belts
    • Stackers
    • Reclaimers
    • Bucket elevators
    • Grain elevators
    • Hoppers
    • Silos
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